Increase efficiency of your industrial processes by balanced and efficient emission control
The world is changing. Manufacturers face missing revenue due to downtime and higher costs due to resource and energy prices. Often, years go by where inefficient processes are allowed to run while wasting valuable product. This lack of insights, changing legislation and the responsibility to reduce our footprint, makes it essential to optimize dust and fume extraction systems.
Why is it hard to improve manufacturing processes (Challenges)
You have enough to consider with the day-to-day running of operations without an additional factor to worry about.
Cost/investments. Process improvement is likely to require some investment. Is this perceived expense worth it – especially when things seem to be running ok?
Where to start? There are so many different approaches to process improvement, it can be difficult to decide which one is for you.
Lack of insights. We often need to explain what is possible when choosing a different, more data driven approach based on Air Technical Modeling
Lack of knowledge / capabilities
Clear plan to start improving
Besides designing, building and implementing equipment, we start with collecting data. Pre-engineering, site survey, etc.
Worldwide experience for the largest manufacturers with the most complex challenges
Share your ideas and requirements
Conduct Site Survey
Collect data and start modeling
Report back findings & bottlenecks
Clear overview of improvement possibilities
Priorities and opportunities lined out
Budget quotation for design & implementation
Different approaches that can improve your site’s processes
- Pre-engineering study based on Air technical Modeling
- Masterplan to base priorities on hard data
- Quick Energy Screening – Know exactly what energy can be recovered
- Implement Energy Recovery Solutions to safe and reclaim energy
- Scrubbers that reduce energy usage
- Reduce maintenance efforts by Acoustic Cleaning in Place
- On-demand balanced extraction with automated air flow stabilization
- Patented & Proven Deflector Hoods & Bleeds to improve extraction
- Measuring Flows resulting in predictive maintenance
- Up to 2% yield improvement with Conveying Air Control Unit
- Preventing industrial fouling with Balancing Restrictors
Benefits
It is worth overcoming these challenges, however; the benefits that arise as a result provide an answer to each of the above and more besides.
Improved economic performance by effective dust extraction
Higher uptime and less maintenance needed
Prevention of under or over extraction
The benefits of process improvement can be particularly attractive when you consider that there is expert help on hand to get you started and guide you through.
Secondary advantages
Aside from the economic benefits of process improvement, there are a number of additional gains to be made. These relate to, for example, complying with emissions and energy limits and ensuring a workplace is clean and safe. Optimal extraction, for example, minimizes the risk of explosion.
A process proven in action
The JOA approach has been designed to provide you with process improvement solutions tailored to your operations. Proven in action, it consists of the following steps to support you from start to finish:
The initial consultancy will provide the understanding of your processes that is required to improve them. Before we get underway with that, however, JOA carries out air technical modeling. This allows us to predict how our solutions will perform already in the pre-engineering phase, avoiding both over and under extraction and saving both time and money.
Every operation is different. This means that, to be fully effective, an industrial air filtration system must be tailor-made.
Once we’ve designed a solution dedicated entirely to your operational requirements, we are able to produce and install it, putting in place the process improvement that can bring the benefits described above. Improving processes is highly related to the other four industrial challenges we help solve for manufactures. These include:
That’s not the end, however, as JOA continues to provide support following installation, throughout the lifecycle of your solution.
JOA has developed a broad portfolio of solutions aimed at supporting process improvement via dust, vapor, and fumes collection and extraction:
So, while process improvement may seem like a complex subject to tackle, as the above demonstrates, there are clear benefits to be had from doing so. The potential of increased productivity and minimal downtime represents real rewards for undertaking process improvement. What’s more, there is help at hand to get you started and to provide you with ongoing support.
Contact JOA today to find out more about how we can help you with a tailored solution that will optimise the efficiency of your operation. Share your thoughts. Send us a message.
A challenge shared is a challenge halved. Get in touch with us today and let’s see how we can work together to improve your processes and bring numerous benefits to your operation.
Why choose JOA for your Energy Recovery Project?
JOA offers a comprehensive approach to energy recovery by conducting professional assessments and custom solutions tailored to your site’s needs. Our process includes:
Measurements & Inspections
Collecting detailed data to assess energy flows.
Determining Heat Content
Analyzing sensible and latent heat for each source.
Assessing Pollution Risks
Evaluating the quality of exhaust streams.
Identifying Potential Consumers
Prioritizing closed-loop solutions to maximize efficiency.
Contact us
Share your challenge
Plan a short 30 minute meeting with one of our engineers who have experience with manufacturers worldwide, and start improving your industrial process.
Share details about your challenges
We will review your challenge and plan a meeting
Discuss what is happening at your site
