Design & Engineering

Introduction to Design & Engineering

After completing a thorough Pre-Engineering Study, we advance to the crucial Design & Engineering phase. Here, we use all the findings from the previous step to create detailed simulations and 3D models of equipment. Our goal is to craft the best possible solution for your site, with each design tailored to align with the specific requirements and operational demands of our clients. 

3D Simulation for Flawless Integration

To ensure each system integrates flawlessly and operates at peak efficiency, the in-house engineering team and R&D department employ cutting-edge technology: 

Air Technical Modeling

Various layout scenarios are simulated to refine system designs, optimizing functionality and efficiency. With this patented and in-house developed tool, we are able to validate systems and guarantee future outcomes.  

Computational Fluid Dynamics (CFD) Modeling

Provides predictive insights into airflow and capturing pollutants. CFD Modeling and Analysis can also help in optimizing microclimates and hood designs.  

3D Modelling

With the use of 3D CAD software drawings are created and used to visualize and implement designs that align with client needs. Designing over 2000 systems since 1998 gives us a vast track record and experience to build on.  

Point Cloud Scans

Guarantee precise integration by aligning our engineered systems with your existing site layout. Point Cloud Scans greatly improve the time we need to integrate systems within an existing site. It also enables first-time right implementation.  

Why Choose a Tailored extraction system? 

• Client-specific Engineering: Solutions are engineered to address the unique challenges and demands of each client. By truly understanding your site’s operations, we are able to prevent condensation, fouling and ensure balanced and stable extraction 
• Versatility in Design: Capable of overhauling existing systems or creating entirely new installations from scratch. 
• Prevent under- or overextraction: Standard equipment may be the right choice if you don’t mind having a dusty work environment or when overextraction of your product and wasting resources and energy is not important for you. With JOA, you minimize product loss and energy costs.  

Selecting the Right Partner is Key

Achieving peak operational efficiency and productivity starts with choosing the right partner. At JOA, we understand your need for the best tailored solutions. We don’t rely on guesswork; our approach includes comprehensive data analysis, calculations, predictive Computational Fluid Dynamics (CFD) modelling, and Air Technical Modelling (GCM) to align precisely with your requirements. 

Ready to see the difference a data-driven approach can make? Learn more about our commitment to precision and data-driven approach. Contact us today or Book a Meeting to discover how we can transform your operations with accuracy and foresight. 

FAQ

1. Q. What is Air Technical Modeling? 

   A. Simulation software that predicts airflow and dust capture to optimize a system specifically for your needs. Read more about Air Technical Modeling here. 

2. Q. Why do I need Pre-engineering? 

   A. To really understand your challenge we first conduct a Pre-engineering study to truly understand your situation and production process. By diving deep, we prevent making mistakes and ensure first-time-right designs and implementation.   

3. Q. Why do I need a Tailor-made solution, will a standard product not be enough? 

   A. Every manufacturing site and process is different, with each having its own emission characteristics. In some cases a standard solutions will suffice. When facing larger, more complex processes, we believe a tailored extraction system will always outperform standard equipment over time.  

4. Q. What are Point Cloud scans? 

   A. Point cloud scans are visual presentations of a factory’s’ insides. We use this to safe time and prevent clashes during system implementation.  

5. Q. Does JOA also build its own filters? 

   A. JOA advice, designs and builds industrial emission solutions. Part of these solutions are dust filters. For particular cases we designed our own filters. In other cases we carefully select and integrate filters from preferred partners.  

6. Q. Does JOA work with existing equipment? 

   A. JOA can integrate into and design on top of existing systems. A Pre-Engineering Study will explain what is the best way forward and when replacing existing systems is more beneficial to updating the installed base.