You need proven technology for better economies. Every case is different and requires a thorough pre-engineering analysis. On the other hand, cross-industry best practices help you get a head start and determine a quick win. Below are three major cross-industry quick wins:
1. Proven technology: Product recovery extraction hoods
An excessive amount of product is often over-extracted to protect workers. This results in significant losses of valuable additives or the end-product at packing lines. Through absolute balancing (+/- 1 Pa) and and replacing conventional extraction hoods with specialized product recovery deflector hoods, you can establish a robust extraction system that ensures optimal utilization of raw materials.
This new approach offers significant cost benefits. First, by preventing the over-extraction of valuable materials, companies can reduce waste, which directly translates into cost-savings. Raw materials often represent a substantial portion of production costs, and using these resource more efficient means less spending on purchasing new stock.
Furthermore, by incorporating product recovery deflector hoods, the need for expensive filtering or purification processes is minimized. Filters have a pro-longed lifetime as the need for cleaning the filters is reduced and the volume of extracted product that goes through the filters is a lot less. This leads to savings on secondary processing and increases the overall yield of usable products. Additionally, the improved stability of the system can reduce maintenance costs and downtime, allowing for more consistent and uninterrupted production.
2. Proven technology: Automated Air Flow Stabilization
The start, stop, and standby modes of equipment in production lines change the airflow and static pressure of the central extraction systems, producing fluctuations and instability. This is one of the examples of our proven technology. To secure stable operations for better product quality, the JOA carrousel is the answer. With the carrousel, extraction equipment operates fully independently, without being influenced by neighboring machine starts and stops. The adaptive gain software optimizes extraction pressure and capacity to minimize energy consumption and make-up air usage.
3. Proven technology: Microclimates
Maintaining an effective cleanroom is vital for operations across industries. The right HEPA air filters, laminar airflow hoods, and ensuring contamination-free employee apparel are crucial in regulating cleanroom temperature and humidity. Excessive humidity fosters bacteria growth, damages products, and disrupts production through static electricity, while deviations in temperature can discomfort staff, inadvertently leading to contamination.
By generating a virtual area with defined air parameters (ISO class cleanness, humidity, temperature), products are protected, delivering better product quality and fewer defects. Saving product with the end goal saving expenses.
The proven technology of JOA
Thanks to our Air Technical modeling we can calculate everything before installation. This way we know that our technology works within the system. No testing required. It will save your factory downtime and costs. Working with proven technology is better for everyone, especially for you. It will give you all the certainty you need.
