Systems

Vapor & Fumes Extraction Systems

Maximize Air Quality and Safety with Tailor-made Vapor & Fumes Extraction Systems

Based on thorough site survey & measurements

Validated designs by CFD & Air Technical Modeling

Improved Air Quality & Optimized Energy Efficiency

Regulatory Compliance

Optimization

Advanced Extraction System for Vapor and Fume

Efficient vapor and fume extraction is essential for maintaining a safe, compliant, and productive work environment, especially in industries such as Chemical and Food Production. JOA’s advanced Vapor & Fume Extraction Systems are designed to effectively capture, filter, and neutralize hazardous vapors and fumes, ensuring cleaner air quality and enhancing operational efficiency. 

Purpose

What are Extraction Systems for Vapor and Fume?

Vapor and Fume Extraction Systems use a powerful fan to pull fumes, vapors, and particulates into a filtration system, resulting in the release of clean air back into the environment. These fume extractors can employ a variety of filters, and in many cases, utilize multiple filters in sequence to ensure maximum air purification. 

Functionality

How does Vapor & Fume Extraction work?

Our industrial Vapor Extraction System uses vacuum pressure, created by a powerful fan, to extract Volatile Organic Compounds (VOCs) and other pollutants. It operates similarly to a vacuum cleaner but is specially designed to handle air pollutants rather than solid matter. The system effectively captures vapor and fumes at the source, using multiple filtration stages to remove contaminants before clean air is recirculated. 

Due to the invisible and intangible nature of vapors and fumes, it’s crucial to consult with an experienced industrial fume extraction manufacturer like JOA. Our specialists conduct thorough investigations into your production processes, exhaust points, and airflows to design a customized solution that efficiently removes harmful pollutants. 

Industrial Challenges

Why is effective Extraction of Vapor & Fumes important?

When not properly managed, vapors and fumes can have a significant impact on the indoor air quality and the health of those working there. The four key reasons for effective vapor and fume extraction are:

Healthy Work Environment

Depending on the type of particles and fumes produced, exposure can pose significant health risks to operators. Effective fume extraction ensures that your employees are protected, creating a safe and healthy work environment. 

Explosion Safety

When air becomes combustible due to particle concentration, EU law requires safety measures in designated ex-zones. Facilities with flammable fumes must manage these zones. Effective extraction reduces risk and minimizes the need for extensive precautions.

Energy Efficiency

Capture waste heat from extracted air with an industrial scrubber and repurpose it for other processes, like heating or ventilation. Reduce energy consumption, lower operational costs, and enhances sustainability by minimizing the carbon footprint of your site.

Legislation & Compliance

Production facilities are bound by strict sets of rules concerning emissions, health and safety. These rules stand to become even more strict in the near future. Proper vapor and fume extraction is the only way to ensure a facility stays compliant.

Proven Process

Tailored Fume Extraction Equipment for Various Industries 

JOA’s fume extraction solutions go beyond the standard equipment provided by traditional manufacturers. Our extensive services include advising, designing, building and implementation of the best possible solution for your requirements with a clear plan: 

1.

Pre-Engineering Study

The first step assesses industrial sites for vapor and fume extraction, energy recovery potential, and health & safety. Using measurements and air technical modeling, JOA develops an extensive tailored Concept Design and Budget Quotation to address emissions efficiently. By diving deep into your process, we ensure a seamless fit into your operations.  

2.

Design & Engineering

Building on the Pre-Engineering Study, including detailed simulations, calculations and 3D models we start designing the Vapor & Fume Extractor. Based on the gathered data we optimize system performance and integrations, validated by Air Technical Modeling

3.

System Realization

The third step involves constructing, shipping, installing, and commissioning the systems, ensuring they meet client specifications and operate seamlessly from the start.

4.

Service & Spare Parts

The final step ensures optimal system performance through maintenance, remote monitoring, and providing spare parts for your Vapor & Fume Extraction System. This phase aims to prevent downtime and extend the lifespan of the systems.

Ready to optimize? Book a meeting with a Specialist

Start with a Pre-Engineering Study and learn how our proven process can enhance your performance, safety, and compliance. Let us help you design, realize, and maintain the perfect solution tailored to your needs for air filtration, energy recovery and more.

After implementation, we take care of ‘Preventive Maintenance’, ‘Remote Monitoring’ and Service & Spare Parts so that your Vapor & Fumes Extraction System continues to perform optimally over time.  

Benefits

Benefits of JOA’s Industrial Extraction Systems 

The solutions and services of JOA are trusted by the largest manufacturers with the most complex processes. JOA’s Extraction Systems stand out from standard equipment due to:  

Validation by Air Technical Modeling & CFD: By diving deep in advance, JOA is able to provide Process Guarantees and predict results.  

Improved Air Quality: Poor Indoor Air Quality (IAQ) reduces the concentration of harmful fumes, gases and vapors, promoting a safer environment.  

Enhanced Productivity: By removing pollutants, employees can work more efficiently. Lower turnover and sickness of staff also improves productivity.  

Regulatory Compliance: Ensures adherence to industry safety standards and emission regulations. Vapor & Fume extraction is necessary for OHSA Compliance.  

Contact

Contact Us for a Tailored Vapor & Fume Extraction System 

Are you ready to improve air quality and safety in your facility? JOA’s Vapor & Fume Extraction Systems provide customized, effective solutions for larger and more complex industrial environments. Contact us today to discuss how we can design and implement a system tailored to your specific needs. 

Frequently Asked Questions

Vapor & Fume Extraction System FAQ

Fumes and vapors released during chemical, consumer goods and food production processes can be hazardous, impact product quality, and damage equipment. An extraction system helps maintain air quality, protects your workforce, and ensures compliance with safety regulations.

The ideal system depends on your industry, the types of fumes generated, and the size of your facility. JOA offers customized solutions tailored to your specific needs, ensuring efficient and effective vapor and fume extraction. This is why we always start with a Pre-Engineering Study.

Regular maintenance includes cleaning or replacing filters, inspecting ductwork, and checking system performance. JOA provides comprehensive maintenance services to keep your system running smoothly. Also, by calculating and thinking through the system thoroughly, less maintenance is frequently required.

Yes, JOA’s systems are scalable and can be customized to suit any operation, from small sites to large industrial facilities. Generally, the systems of JOA start at volumes of 1000 m3/h.

Our systems use advanced carbon filtration and odor-neutralizing technologies to capture and eliminate odors during cooking, flavoring, and packaging processes.

Read more about Industrial Odor Control Industrial Odor Control.

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