Nobody likes a dirty workplace
Dust can be a real nuisance at production sites. Besides being bad for the health of your operators, dirty environments can cause a real safety issue. Unhappy workers and wasting both time and resources will eventually lead to inefficient processes.
To solve this challenge, there are basically two solutions:
- A portable vacuum cleaner: generally sufficient for cleaning single machines and accessible areas.
- A Central Vacuum Cleaning (CVC) System: In larger production areas and areas with mezzanine floors, where mobile vacuum cleaners cannot access easy, a central vacuum cleaning systems proofs to be a better solution.
Comparing portable devices with Central Vacuum Cleaning Systems
Both solutions are able to do the job. However, Central Vacuum Cleaning Systems are often more convenient and have the following benefits over portable devices.
- Up to 100 vacuum cleaning points can be created
- Hose length up to 10 meters. Making it easy for maintenance to clean.
- Increased Product Quality and Less Cross-contamination as the exhaust of the Central Vacuum Cleaner is placed away from the production process. UFP’s, germs, bacteria and gases are removed from the site, where portable devices are recirculating the air back into the workplace.
- No power cords over the floor, getting stuck or creating trip hazards. No more dragging heavy machines up and down stairs.
- More efficiency compared to portable devices, due to larger waste bins, at a singular point.
- One central system is easier to use and takes up less space
- Possible reduction in Energy, Maintenance and Monitoring costs can be realized.
- CVC Systems are robustly built to operate 24/7
What is a Central Vacuum Cleaning System?
A central vacuum system is a type of vacuum cleaner appliance, installed into a site as a semi-permanent fixture. CVC systems are designed to efficiently remove dirt and debris from workplaces, directing unwanted debris through wall-mounted tubing to a collection container located in a remote utility area.
The power unit is a permanent fixture, usually installed in a basement or storage room, along with a collection container. Inlets are installed in walls throughout the building that attach to power hoses and other central vacuum accessories to remove dust, particles, and small debris from interior rooms.
Tailor-made design in alignment with the client
JOA always designs central vacuum systems in close consultation with our clients. Together we determine the position of the vacuum points. Important is that all machines, platforms and the entire floor area are within reach of the vacuum hoses and the accessories.
All vacuum points are connected to the central vacuum cleaner and blower by a large pipe system. The Industrial Vacuum Cleaning System consists of a JOA filter unit with sinter-plate filter media and a blower or fan that creates the required pressure. The collection unit is where the vacuumed dust is collected. This can be big bags, hoppers or removable steel containers.
Why Over 30% of Manufacturing Sites Struggle with Dust Control
Struggling to control dust emissions and relying on inefficient portable devices often leads to frustration. Over 30% of the manufacturing sites we encounter lack proper dust control measures in their workplaces.
A clean workplace is essential, not only for safety but also to reduce the risk of explosion hazards, prevent high operator turnover, and avoid unexpected downtime due to cleaning or maintenance. Continuing with ineffective and disorganized procedures can significantly impact your site’s performance and compromise the health and well-being of your operators.
JOA provides clear insights into areas where dedusting can be improved and can deliver reliable outcomes, giving you confidence in the impact of our solutions.
Dust Extraction at the source
In most cases, a dedusting system will extract most of the dust, but often a vacuuming cleaning system is required to clean spills from floors, beams and equipment. At JOA, we offer a full package of Extraction Solutions, Services and Products to prevent dust being emitted at the source or to the outside environment.
Why choose JOA for your new Industrial Vacuum Cleaning System
We truly want to understand your specific challenge. Our specialists take the time to investigate particle characteristics, visit your site and interview your operators, before coming up with solutions.
An central industrial vacuum cleaning system is part of a larger dedusting strategy. It should be combined with effective dust collection, good housekeeping and source elimination by process improvements.
- Designed for your site’s specific requirements. Ducting is installed so that all workplaces are easily accessible.
- Guaranteed balanced and stable vacuum at multiple cleaning points that can be operated simultaneously.
- Strong vacuum with high capacity. We use generally a minimum of 250 m3/h at an under pressure of 5000 Pa at the extraction point.
- Long reach: We have realized stable and reliable vacuuming at more than 100 meters from the filter by using false air valves that keep negative pressure and extraction velocity constant and at an optimal speed.
- Filter life extension and emission limits guarantee
- ATEX Compliancy through robust design and explosion venting to the safe area (outside) or by flameless venting (inside). Further explosion protection with back flow or float valves.
- Built in the Netherlands according to the highest quality standards
Having implemented and upgraded over 70 Central Vacuum Cleaning Systems for manufacturing sites worldwide, we know how to deal with your sites specific requirements.
