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Industrial System Integration 

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Turnkey Solutions

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Importance

The importance of System Integration in Industrial Environments 

At JOA, we deliver top-tier industrial system integration for seamless operations and enhanced efficiency in diverse manufacturing sectors. Our dedicated expert team transforms complex systems into efficient, tailored solutions. Whether upgrading systems, implementing new technologies, or streamlining processes, JOA is your trusted partner for superior performance and productivity. 

Benefits

The Benefits of Industrial System Integration

System integration plays a crucial role in modern industrial environments, offering numerous benefits that directly impact operational efficiency, productivity, and competitiveness. Below are some key reasons why system integration is important: 

  • Enhanced Efficiency 
  • Improved Data Management 
  • Cost Savings 
  • Increased Productivity 
  • Scalability and Flexibility 
  • Enhanced Collaboration 
  • Regulatory Compliance 
  • Competitive Advantage 
  • Informed Decision Making with an Independent Partner 

In summary, system integration is essential for manufacturing companies aiming to optimize their operations, reduce costs, and maintain a competitive edge. By partnering with experts like JOA, companies can harness the full potential of their systems and achieve sustainable growth and success. Read more about ‘How System Integration leads towards better industrial operations’. 

Proven Process

A clear and Proven Process: From data gathering towards turnkey solutions 

We believe every large and complex industrial process deserves a tailor-made, data driven solution, validated by Air Technical Modeling.  

1.

Pre-Engineering Study

Every project begins with a thorough Pre-engineering study. Our engineers work closely with your team to understand your current systems, challenges, and goals. This phase includes: Site Visits & Measurements, Needs Analysis, Concept Design and Budget Quotation. 

2.

Design & Engineering

Based on the assessment, we design a customized integration plan that aligns with your objectives. This stage involves: System Architecture Design, Point Cloud Scans, Supplier selection and Implementation of automation solutions to enhance efficiency and reduce manual intervention. Air Technical Modelling ensures future performance.  

3.

System Realization

During this implementation phase, we handle every aspect of the integration process, including: Building of system parts in-house, Factory Approval Tests, Software and Hardware Integration, Project Planning, Commissioning 

4.

Service & Spare Parts

After full deployment, we ensure the system operates as intended. This includes: Preventive Maintenance, Remote Monitoring and Spare Parts.  

Integration of multiple systems that leads towards better Industrial Operations

Ready to optimize? Book a meeting with a Specialist

Start with a Pre-Engineering Study and learn how our proven process can enhance your performance, safety, and compliance. Let us help you design, realize, and maintain the perfect solution tailored to your needs for air filtration, energy recovery and more.

Industrial System Integration

Fields of expertise regarding System Integration 

JOA has extensive experience in serving a wide range of industries, including Food Production, Chemicals, Consumer Goods and many more. Being trusted by clients with the largest, most complex processes, our vast track record on system integration has grown towards the following fields: 

1.

Industrial Dust Collection

Industrial dust Collection systems efficiently remove harmful dust, reducing health risks, explosion hazards, and machinery inefficiency. Designed for easy integration, requiring minimal maintenance.
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2.

Vapor & Fume Extraction Systems 

Extraction systems efficiently remove Vapor & Fumes. Possible to integrate into existing setups, they are commonly used in industries with chemical processes and heat treatment.
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3.

Industrial Scrubbers

Industrial scrubbers efficiently remove pollutants from exhaust gases, ensuring compliance and clean air. Often aligned with existing systems in place, they offer high performance with minimal maintenance.
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Innovative Scrubber Technology - JOA Air Solutions
4.

Energy Recovery Systems with Heat Exchangers & Heat Pumps

Industrial scrubbers not only remove pollutants from exhaust gases but also integrate seamlessly with existing systems for enhanced efficiency. By combining scrubbers with heat exchangers and heat pumps, they enable waste heat recovery, reducing energy consumption and operational costs.
4.1

Integrated Heat Exchanger

Integrated heat exchanger which operates simultaneously with a wet scrubber, utilizing waste heat from exhaust air to enhance energy efficiency and reduce overall operational costs.

4.2

Integrated Heat Pump

An integrated heat pump which works alongside with a wet scrubber, recovering waste heat from the exhausted air and upgrading it to the desired temperature for enhanced energy recovery.

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Why JOA Air Solutions?

Why Choose JOA as your System Integrator? 

Join the many leading manufacturers who have discovered the power of our holistic and turnkey approach leading towards customized and integrated solutions. Experience the benefits of working with a partner who truly understands dust & vapor emissions, process improvements and energy recovery within your industry and is committed to driving your success through innovation and expertise. Let JOA help you take your manufacturing capabilities to the next level. 

Tailor-made solutions 

Every production facility is unique, and so are the challenges when it comes to extraction. JOA always starts with an extensive visit to your site and a Pre-Engineering Study to gain a complete understanding of your processes. Based on measurements, calculations and modelling, we develop a tailor-made solution that perfectly matches your needs. 

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Trusted Worldwide

We are trusted by the largest and most complex manufacturers in the world. Our systems are designed to meet the strict requirements of multinationals operating in demanding sectors such as food, pharmaceutical, and chemicals. 

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Validated Design 

Our designs are validated by means of CFD (Computational Fluid Dynamics) calculations and air engineering modelling. This ensures that our exhaust systems are precisely matched to the airflows and emission points in your facility, resulting in optimal performance. 

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Full Support

From design and installation to maintenance and remote monitoring, we offer a full range of services to ensure your extraction system continues to perform at its best. 

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Contact us

Share your challenge

Ready to transform your industrial operations with seamless system integration? Contact JOA today to discuss your project and learn how we can help you achieve your goals.  

Share details about your challenges

We will review your challenge and plan a meeting

Discuss what is happening at your site

Discover what is the best solutions for your site

Frequently Asked Questions

System Integration FAQ

When considering to cooperate with a System Integrator, we think you should ask the following questions to select the best solutions provider.

  • Is the system integrator company independent? Do they have ties to other companies that might influence their views? 
  • Is the system integrator a specialist in the field of your challenge? Is their expertise focused or more general?
  • Track record at similar companies. Is the system integrator trusted by similar companies like yours? Do they have a good reputation in putting the client first?

Yes. We are always open to consider individual preferences of suppliers. In fact, we prefer to learn more about who you like to work with and avoid switching costs. Still, when we are convinced that another supplier will be essential for future performance, we will always discuss this with the end-client.  

Integrating new equipment into your manufacturing facility is a complex process that requires careful planning and consideration. Keep these things in mind: 

  • Compatibility: of new equipment with existing systems and processes.
  • Scalability: Consider future growth or adjustments in your operations.
  • Energy Efficiency: minimize energy consumption and reduce operational costs.
  • Integration Complexity: Find balance between quick wins and straightforward integrations and the effectiveness of equipment, preventing disruptions and downtime.
  • Other elements: like Training & Support, Regulatory Compliance, Data Management, Cost-Benefit Analysis and Maintenance & Reliability.  

Contact us

Share your challenge

Plan a short 30 minute meeting with one of our engineers who have experience with manufacturers worldwide, and start improving your industrial process.

Share details about your challenges

We will review your challenge and plan a meeting

Discuss what is happening at your site

Discover what is the best solutions for your site

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