What is Remote Monitoring
Remote monitoring utilizes advanced sensors to gather data continuously from industrial equipment, also known as remote equipment monitoring. This data is transmitted to a centralized platform where it can be analyzed. Engineers and managers can access this data via secure platforms with a dashboard adjusted to your requirements to provide detailed insights into machine performance, energy usage, and operational efficiency.
Based on the data gathered we can provide clear insights for your Predictive Maintenance planning. We give advice when, how and what is needed to conduct maintenance on, like replacing parts or filters (consumables) to prevent process under-performance.
Why is Remote Equipment Monitoring important?
In the fast-paced and increasingly automated industries of food production, chemicals, and consumer goods, the need to maintain operational continuity and efficiency has never been more critical. Remote monitoring of industrial production processes offers a solution by allowing process engineers to oversee and manage their equipment from a distance, ensuring that potential issues are identified and addressed before they disrupt production.
Main challenges without Remote Monitoring
Unexpected downtime
Operational discontinuity
Process inefficiency
Unclear system performance
Unclear Energy cost
Unclear Maintenance Costs
Prevent downtime, surprises and increased costs
Unexpected equipment failures can result in costly downtime and significant disruption. Remote monitoring detects anomalies and performance dips early, allowing for timely interventions. This proactive approach not only prevents downtime but also avoids the associated surprise costs of emergency repairs and lost productivity.
The value of Remote Monitoring with Sensors & Dashboards
With industrial remote monitoring, advanced sensors and dashboards, you can achieve significant cost reductions while increasing the reliability and lifespan of their machinery. This technology endorses your Industrial IoT efforts and enables predictive maintenance, which schedules interventions based on actual equipment condition rather than fixed intervals, optimizing maintenance work and resource allocation.
When is Remote Monitoring right for your site?
If your manufacturing operations involve complex processes and expensive machinery, remote monitoring is likely a beneficial investment. It’s particularly valuable in environments where precision and uptime are critical, and where equipment failures can lead to significant financial losses.
What does Remote Monitoring cost?
The investment in remote monitoring can vary depending on the scale of deployment, the number of systems and the specific needs of a facility. Costs typically include the initial setup of sensors and dashboards, monthly or annual subscription fees for software, and any additional services such as customized analytics or enhanced support.
Start
- Remote Monitoring
Remote Monitoring
Advanced sensors and dashboards to optimize industrial equipment performance.
- Real time & historic data Dashboarding
Real time & historic data Dashboarding
Real time: Continuously collect and display data from industrial equipment.
Historic: Long-term data analysis to track performance trends, identify recurring issues, and optimize maintenance schedules based on past data. - Customized Analytics
Customized Analytics
Data tools and reports tailored to business needs by focusing on relevant metrics, providing specific operational insights, and creating adaptable dashboards.
- Predictive Maintenance Support
Predictive Maintenance Support
Predict equipment failures before they occur, allowing for maintenance to be scheduled at the most opportune times without disrupting operations.
- Improvement Advice
Improvement Advice
Providing insights based on data analysis to enhance operational efficiency, reduce costs, and prevent equipment failures. It includes suggestions for optimizing maintenance schedules, improving resource allocation, and implementing best practices.
- Enhanced Support & Visualization
Enhanced Support & Visualization
Personalized consultations, troubleshooting and regular system evaluations for maintaining and improving industrial operations.
Professional
- Remote Monitoring
Remote Monitoring
Advanced sensors and dashboards to optimize industrial equipment performance.
- Real time & historic data Dashboarding
Real time & historic data Dashboarding
Real time: Continuously collect and display data from industrial equipment.
Historic: Long-term data analysis to track performance trends, identify recurring issues, and optimize maintenance schedules based on past data. - Customized Analytics
Customized Analytics
Data tools and reports tailored to business needs by focusing on relevant metrics, providing specific operational insights, and creating adaptable dashboards.
- Predictive Maintenance Support
Predictive Maintenance Support
Predict equipment failures before they occur, allowing for maintenance to be scheduled at the most opportune times without disrupting operations.
- Improvement Advice
Improvement Advice
Providing insights based on data analysis to enhance operational efficiency, reduce costs, and prevent equipment failures. It includes suggestions for optimizing maintenance schedules, improving resource allocation, and implementing best practices.
- Enhanced Support & Visualization
Enhanced Support & Visualization
Personalized consultations, troubleshooting and regular system evaluations for maintaining and improving industrial operations.
Advanced
- Remote Monitoring
Remote Monitoring
Advanced sensors and dashboards to optimize industrial equipment performance.
- Real time & historic data Dashboarding
Real time & historic data Dashboarding
Real time: Continuously collect and display data from industrial equipment.
Historic: Long-term data analysis to track performance trends, identify recurring issues, and optimize maintenance schedules based on past data. - Customized Analytics
Customized Analytics
Data tools and reports tailored to business needs by focusing on relevant metrics, providing specific operational insights, and creating adaptable dashboards.
- Predictive Maintenance Support
Predictive Maintenance Support
Predict equipment failures before they occur, allowing for maintenance to be scheduled at the most opportune times without disrupting operations.
- Improvement Advice
Improvement Advice
Providing insights based on data analysis to enhance operational efficiency, reduce costs, and prevent equipment failures. It includes suggestions for optimizing maintenance schedules, improving resource allocation, and implementing best practices.
- Enhanced Support & Visualization
Enhanced Support & Visualization
Personalized consultations, troubleshooting and regular system evaluations for maintaining and improving industrial operations.
Benefits of working with JOA
JOA Air Solutions offers cutting-edge remote monitoring solutions tailored for demanding industrial environments. Working with JOA provides access to industry-leading technology, expert support, and continuous updates that ensure your emission control or energy recovery solutions remain effective and secure against evolving threats. Since 1998, over 2000 tailor-made systems have been implemented, worldwide.
Remote Monitoring FAQ
JOA requires access to your equipment areas to install the necessary sensors and set up the dashboarding system tailored to your operational needs. JOA systems are frequently made ready for remote monitoring.
JOA employs robust cybersecurity measures, including implementation of proper network architecture, encrypted data transmissions, secure data storage, and regular security audits to protect against unauthorized access and cyber threats. JOA works together with Ionx to ensure cybersecurity.
JOA’s remote monitoring system is designed to be compatible with a variety of manufacturing management software systems, enhancing its integration capabilities.
Setup fees depend on the scale and complexity of the installation. JOA provides detailed quotations after assessing each site’s specific requirements. JOA systems are frequently made ready for sensors and dashboarding.
Subscriptions to JOA’s services can be cancelled with prior notice, the specifics of which are detailed in the service agreement and may be adjusted based on your subscription.
Our remote monitoring solutions are designed with user-friendliness in mind, ensuring ease of use for process engineers and operational staff. However, to maximize the effectiveness of our tools and ensure you are fully equipped to utilize all features, we provide comprehensive training and onboarding sessions when needed. These sessions can be conducted onsite or remotely, tailored to your team’s needs, helping you make the most out of your investment quickly and efficiently.
Purchasing our remote monitoring system is straightforward:
- Contact Sales: Reach out through our website or directly via phone to discuss your specific needs.
- Custom Solution Design: Our team will work with you to tailor a system that fits your requirements, considering factors such as the number of sensors needed and the complexity of integration.
- Quote and Contract: Once the solution is defined, we will provide a detailed quote and contract for your review.
- Installation and Setup: After agreement, our technical team will handle the installation and setup of your remote monitoring system.
- Training and commissioning: Post-installation, we conduct onboarding sessions.
Normally, we see every dust collection or vapor extraction system as a separate system. In some cases this may be different. Please contact us to align on the details and receive a tailored quote.
The number of PLCs (Programmable Logic Controllers) that can be integrated into JOA’s monitoring system depends on the client’s specific requirements and system capabilities.
