How can Emission Control contribute to Smart Manufacturing?
Every manufacturer and industrial supplier likes to be a frontrunner. Still, there are some major forces holding innovations back. JOA provides tailor-made solutions related to Dust & Fume Emissions after a thorough understanding or your process which can contribute to smarter production processes.
Increase Process Efficiency by embracing the possibilities of Industry 4.0 and Emission Control
One key aspect of smart manufacturing or Industry 4.0 is the use of real-time data and analytics to optimize processes and enhance efficiency. Emission control and industrial air filtration systems can be integrated with these digital technologies to provide real-time monitoring and analysis of air quality. This can help to identify potential issues before they become major problems, allowing for proactive maintenance and optimization.
Another important aspect of smart manufacturing is the use of automation and robotics to streamline processes and reduce human error. Emission control equipment can be integrated with these automated systems to further enhance efficiency and reduce the need for manual intervention.
Let JOA help you resolve challenges related to:
- Remotely monitor and control industrial machinery.
- Prevent emergency situations, like explosions, production stops.
- Predictive instead of unplanned maintenance and downtime.
- Equipment failure leading towards downtime.
- Being less dependable on workforce.
- Data driven demand predictions.
Benefits of adopting Industry 4.0 solutions
It’s hard to summarize all the benefits that is achieved by adopting all the possibilities created by Industry 4.0.
- Maximized efficiency of Production Process with lower downtime, faster resolution of issues and on-time deliveries.
- Improved insights by tracking value chain processes & dashboarding.
- Better collaboration and knowledge sharing.
- Seamless data exchange and remote connectivity.
- Better (explosion) safety and Quality Control.
- Minimizing Human Errors.
- Maximized Energy & Resource Efficiency.
- Continuous Production Improvement.
- Easy to check if all operations are running accordingly.
- Savings on Maintenance Costs.
- Easy to plan maintenance, being less reliant on workforce.
- Have stable operations and predictable outcomes.
These are not even all benefits, just the ones we find most often.
Industry 4.0 Solution Overview
Due to our tailored approach, we are used to meet the most complex manufacturing requirements and demands. The possibilities of Industry 4.0 are endless, just like the solutions offered by JOA. Below some examples of our solutions related to Industry 4.0 and Emission Control.
| Air Flow Measurements | Air Technical Modeling | Dashboarding & Historical Data Logging |
| Automated Conveying Air Control | Remote connectivity of systems | Predictive Maintenance |
| Automated Air Sweeps | Automated Air Flow Stabilization | Automated Fan Speed Adjustments |
| Automated Rotary Valve | False Air Data | Power Surge Optimization |
| Sensoring to identify bottlenecks | Automated Explosion Surpression | Energy Demand Control |
| Tracking System Performance real-time | Energy Recovery Optimization | Events Notification |
A Clear Plan to implement Smart Emission Control
It’s in our DNA to start collecting data first, before coming up with solutions. A clear approach has helped the largest, most complex processes run at optimized performance.
- Identify: Data Collection by Site Survey & Measurements. Find true understanding of your site and its requirements.
- Propose: Pre-Engineering Study including a Concept Design validated by Air Technical Modeling. Calculate ROI, work out scenarios.
- Implementation: Detail Engineering, Building Systems, Project Management, Commissioning, Set-up Systems including data communication within and between systems
Together, we can also set up Pilot Projects fully adjusted to meet your goals. With our expertise and Air Technical Modeling software, we are the right partner to realize innovation success and achieve the highest added value at the difficulty level that suits you best.
The analytics phases show in increase on difficulty combined with a higher possible value for manufacturing sites. The phases can be described as:
- Descriptive Analytics: Explains what is happening. Examples are feedback or warning from a switch. Downside: Highly dependent on people.
- Diagnostic Analytics: Shows why an event did occur. Sensor data automatically created in Log File, human can check after event occurs.
- Predictive Analytics: Knowing what will happen. Identification and extrapolation of trends based on historical data. Prediction of likely future events.
- Prescriptive Analytics: What needs to be done? A prediction is made and checked against predetermined model based on historical data. Actions are assigned, best solutions are found automatically (without human interference).
Pilot Project at your site
Many new innovations can be created by combining deep knowledge of your production process with our specialist knowledge of emission control. We are able to assist you in every Analytics Phase. Clear insights can be given real-time to track results and performance. At your wish, we can create a dashboard or predict maintenance needed, well in advance of severe clogging.
Why Trust JOA?
JOA is trusted by the largest manufacturers, worldwide. We believe every complex production process deserves a true understanding of your requirements and needs. Therefore, we always start with a Pre-Engineering study. Here, we visit the site, take measurements and identify possible solutions, including budget quote and concept design. A true differentiator of JOA is that we make use of in-house developed Air Technical Modeling software to identify bottlenecks and validate proposed solutions. This way, we are able to validate designs and provide Process Guarantees.
WEBINAR:
Improving industrial processes is at the core of our existence. Our R&D efforts will continuously drive possibilities. Learn more about this in our webinar:
Share your challenge with us
We understand the challenge to make innovation and operational improvements a success. Some existing clients have said: “The difference between working with JOA or a standard Filtration System supplier, is knowing for sure it will work and hoping for the best”. Incremental improvements along the way are a waste of time and resources when you can also implement improvements the first time right.
