About the Client
Philip Morris International (PMI) sought to enhance sustainability at their Bergen op Zoom facility by reducing CO2 emissions and improving energy efficiency. They aimed to utilize waste heat generated from their industrial processes.
Challenge
PMI tasked JOA Air Solutions with designing and implementing a system to capture and convert low-grade waste heat into high-temperature hot water. The goal was to significantly cut down the facility’s carbon footprint and operational costs.
Approach
Initial Assessment and Planning: JOA conducted a detailed analysis of PMI’s waste heat sources and energy needs. This involved mapping out the heat generation points and identifying opportunities for heat recovery.
Design and Installation: JOA designed a Hot Water Heat Pump system using ammonia as a refrigerant. This system was capable of upgrading low-grade waste heat to produce hot water at 85-90°C. The installation included integrating a large and a smaller heat pump with existing infrastructure and ensuring minimal disruption to ongoing operations.
Implementation Timeline: The project kicked off in March 2024, with meticulous planning to ensure completion by the end of the year. Regular progress reviews and adjustments were made to stay on track.
Collaboration and Training: JOA worked closely with PMI’s engineering team to ensure seamless integration and provided training for the operational staff to manage the new system effectively.
Outcome
- Energy Savings and CO2 Reduction: The new system is projected to deliver approximately 13 GWh of heat savings annually, significantly reducing the facility’s energy consumption.
- Environmental Impact: The project will cut down CO2 emissions by over 2,500 tons per year, contributing substantially to PMI’s sustainability goals.
- Economic Benefits: The reduction in energy costs provides significant operational savings, enhancing the overall efficiency and profitability of the facility.
- Sustainability Leadership: The successful implementation of this project positions PMI as a leader in industrial sustainability, demonstrating a practical and impactful approach to reducing environmental impact. This project also serves as a benchmark for similar initiatives in other industries, promoting broader adoption of waste heat recovery technologies.
This project exemplifies how innovative engineering solutions can drive significant environmental and economic benefits, supporting global efforts toward sustainability and energy efficiency.
